Duralift 45ft articulating knuckle boom lift extended over a building, showing boom lift working height and reach

Boom Lift Sizes: How to Choose the Right Height and Reach

Choosing the right boom lift hire comes down to four factors: working height, horizontal outreach, ground conditions, and operator licence. Each one shifts which machine you actually need, and getting any of them wrong usually means a wasted delivery.

Boom lifts come in two main families. A knuckle boom lift, also called an articulating boom lift, bends at one or more joints so you can reach up, over and around obstacles. That makes it the right choice for working above mezzanines, around plant equipment, or over rooflines. A straight boom lift, also called a telescopic boom lift, extends in a single line for maximum horizontal outreach and raw working height. It’s the right pick for façade work, signage, tree trimming, or any job with a clear line to the work area.

Matching boom lifts to the job

Boom lift sizes are quoted by platform height (where the operator stands) and working height (platform height plus around 2m for the operator’s reach). A 45ft knuckle boom, for example, gives roughly 13.7m platform height and 15.7m working height, with around 7m of horizontal outreach max (also the midpoint of extending upward).

Knuckle boom sizes and straight boom sizes from our hire fleet:

  • 30ft to 45ft electric knuckle boom lifts handle indoor warehouse, retail fitout, and maintenance jobs. They’re quiet, emission-free, run on non-marking tyres, and fit through standard double doors.
  • 34ft diesel knuckle boom 
  • 45ft to 60ft diesel knuckle boom lifts are built for outdoor construction, building maintenance, and signage installs. Most models in this range are rough-terrain capable.
  • 60ft to 86ft diesel straight boom lifts cover façade work and industrial sites where maximum reach matters more than manoeuvring around obstacles.
  • 125ft+ straight boom lifts handle high-rise façades, telecommunications, and infrastructure work. Diesel only, and dedicated transport is required.

Ground conditions decide the power source. On smooth concrete or indoor slab, an electric boom lift is the right call. Uneven ground, gravel, or mud calls for a diesel 4WD boom lift. For mixed-condition jobs a diesel knuckle boom usually covers both, since the 4WD chassis handles rough yards and the articulating arm still works inside finished structures.

When in doubt, ask before you hire

Sizing on platform height alone is where most jobs go wrong. The boom turns up, and the outreach won’t get the operator to the work area, or the footprint won’t fit through the site gate. A two-minute conversation about the actual job saves the delivery fee.

At Duralift our team sizes the machine with you before you book. We’ll talk through working height, outreach, terrain, access points, and licence requirements, then match you to the right model from the fleet. Two-hour delivery is standard across Melbourne.

Browse our boom lift hire range or call 1300 580 580 for a quick quote.

FREQUENTLY ASKED QUESTIONS

What's the difference between a knuckle boom lift and a straight boom lift?

A knuckle boom lift (or articulating boom lift) bends at joints to reach up and over obstacles. A telescopic boom lift (or straight boom lift) extends in a single line for maximum reach. Knuckle booms are more versatile around obstructions, while telescopic booms give you more raw height and horizontal distance.

Do I need a licence to operate a boom lift?

It depends on platform height. A boom lift under 11m can be operated with a Yellow Card, which is the EWPA accreditation for boom lift EWP work. Any boom lift over 11m requires a high-risk work licence issued by WorkSafe. The boom lift licence over 11m is the WP class, and Duralift can arrange operator training through our accredited RTO partners.

What's the smallest boom lift available for hire?

Our smallest boom lift is the Jibbi knuckle boom. It's compact, lightweight, and built for tight indoor spaces, mezzanine work, and retail fitouts where access is limited.

What does "working height" actually mean?

Working height is the platform height plus the average operator reach of around 2m. A 45ft boom with a 13.7m platform height gives you roughly 15.7m of working height. Always check both numbers, because working height is what determines whether you can actually reach the job.

Can I use an electric boom lift outside?

Yes, on flat, firm ground. Electric boom lifts are designed for indoor and slab use, but they will operate outside on smooth surfaces in dry conditions. For uneven ground, gravel, or wet sites, you want a diesel boom with 4WD.

What are the boom lift dimensions for a 45ft knuckle boom?

A typical 45ft electric knuckle boom is around 7.5m long, 2.3m wide, and 2.1m high when stowed, with a working weight of approximately 7,500kg. Boom lift dimensions vary by model and manufacturer, so check the individual product page for the exact specs of the machine you're booking.

What are the 45ft knuckle boom specs?

The 45ft knuckle boom specs to know are platform height (13.7m), working height (15.7m), horizontal outreach (around 7m), platform capacity (typically 230kg), and stowed footprint (around 7.5m x 2.3m). Power source varies, with electric models suited to indoor work and diesel models built for outdoor and rough-terrain jobs.

How quickly can Duralift deliver a boom lift?

We offer two-hour delivery windows across Melbourne and surrounding areas, with same-day delivery available in most cases. Call 1300 580 580 and we'll confirm availability and a delivery time on the spot.